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There are several reasons lead to diamond wire disconnection.


There are several reasons lead to diamond wire disconnection.

1. The tensile strength of the diamond wire saw is lower than the predetermined index.

2.  There is a large "nickel tumor" in the diamond wire saw, that is, the local abrasive grain accumulation phenomenon is serious, or the virtual high abrasive grain is too high and concentrated in a small area, causing local resistance to become larger during the cutting process. May cause jumpers and disconnections.

3. The surface of the diamond wire saw is severely oxidized, resulting in cracks on the surface. Surface cracking is prone to stress concentration and can lead to wire breakage.

4.  In the production process, there is a large torsional stress during the initial winding, which easily leads to the interruption of the use process.

5. In use, there is a large torsional stress in the initial winding process, which is very likely to cause wire breakage.

6. During the process of use, the cutting process parameters do not match the diamond wire used, resulting in wire breakage. For example, if the speed of the line is too large or too small, and the line bow is too large, it will easily lead to disconnection.

7.  The performance of the cutting machine is degraded. For example, the resistance of a certain guide wheel is too large, and the rotation is not flexible, which may cause jumpers or broken wires.

8. If the vibration amplitude of the cutting machine is too large or the motor speed is not uniform, it will easily lead to disconnection.

9.  The cutting fluid is seriously polluted, and the impurities are more viscous, which causes the cutting resistance to become larger and leads to disconnection.

10.  If the acceleration is too large, it is easy to cause jumpers and disconnections.


The problem of the broken wire of the diamond wire saw in the process of use is a relatively complicated problem. It cannot be simply a problem of the wire saw product or a problem of use. In order to solve the problem well, both the supply and demand sides should discuss and discuss in a timely manner to find out the reasons for the disconnection in order to solve the problem for both the supply and demand sides. 


Ensoll tools diamond wire loop have already improved almost of all the problem of diamond wire itself. At the same time, Ensoll could provide the client the most adaptable suggestion and offer tailor-made looped diamond wire  and cutting machine.

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